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IBL-26-2078

Manufacturing method for solid electrolytes for all-solid-state lithium secondary batteries

Listed on
2026-10-01
Secondary battery› Material› Electrolyte
Synthesis method for cubic-stabilized LLZO solid electrolytes in alumina crucibles via 7.5 mol% Al2O3 addition

This technology enables the synthesis of LLZO (Li7La3Zr2O12) solid electrolytes for lithium secondary batteries by adding 7.5 mol% Al2O3 to control reactivity within alumina crucibles, thereby suppressing impurity formation and ensuring a stable cubic crystal structure.

In conventional LLZO synthesis, the reaction between the alumina crucible and LLZO powder generates impurities, which reduces ionic conductivity. To avoid this, expensive platinum crucibles have traditionally been required, creating significant cost barriers.

This technology involves a two-stage heat treatment process: an initial calcination of the raw material mixture (with 7.5 mol% Al2O3) at 800–850°C, followed by grinding and a second heat treatment at 1000–1050°C. The added Al occupies vacancies in the LLZO crystal lattice to stabilize the cubic structure, allowing for the synthesis of high-purity solid electrolytes using standard alumina crucibles. Applicable to the mass production of oxide-based all-solid-state battery electrolyte powders and lithium metal anode protective coatings, this method eliminates reliance on precious metal crucibles and significantly reduces capital expenditure for firing equipment.

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Key Features:
  • Forming a mixed powder containing raw materials of Li, La, and Zr, along with 7.5 mol% Al2O3
  • A primary heat treatment step of heating the mixed powder in an alumina crucible at 800°C to 850°C for 1 to 10 hours
  • A secondary heat treatment step in an alumina crucible at 1000°C to 1050°C to obtain cubic LLZO powder with Al2O3 incorporated into the crystal lattice vacancies
  • A sintering step of heat-treating pellets formed by uniaxial pressing of the solid electrolyte powder at a temperature range of 1100°C to 1300°C

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This invention was developed with support from the Ministry of Education's Core Research Support Center program.

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Mokpo National University
Choong-Yeol Yoo | Se-Woong Oh
Document
Date of application:
2020-03-26
|
Patent registration number:
10-2340214
Industry
battery
advanced materials
Technology
Energy•Battery
New materials
Country
Korea
Family Patent

N/A

Price
Price negotiable
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