Sold
Available
IBL-26-1656

Sol-Gel Coated Ceramic Tile Module and Manufacturing Method

Listed on
2026-10-12
Heat-storage ceramic tiles with PCM impregnation and sol-gel encapsulation to prevent bathroom pipe freezing

This technology is a ceramic tile module consisting of a pair of interlocking tiles. The ceramic tiles, intended for bathroom floors or walls, are impregnated with tetradecane-based phase change material (PCM) to form a primary coating, which is then sequentially encapsulated with a sol-gel coating, an elastic layer, and a flexible metal heat conductor.

Bathrooms, especially those in colder climates or outdoor settings, often experience significant temperature drops, leading to recurring issues with frozen and burst water pipes, leaks, and water supply interruptions. While existing ceramic-coated metal tiles offer good texture and durability, they lack effective heat dissipation and storage. Similarly, multi-layered adhesive panels improve insulation and soundproofing but fall short in energy-saving performance through heat storage.

This technology cools PCM-impregnated tiles to below -15°C to stabilize them, uses a silica sol-gel coating to prevent PCM leakage, and encapsulates the entire tile with an elastic layer and metal heat conductor to enhance thermal conductivity and durability. An elastic buffer on one side absorbs impact, while an insertion member on the protruding body fits into the groove of an adjacent tile, secured by friction and elastic coupling members. Suitable for residential bathrooms, outdoor restrooms in parks or rest areas, and wet areas in zero-energy buildings, these tiles store heat from daily use and release it during the coldest early morning hours, preventing pipe freezing without additional heating.

‍

‍

Key Features:
  • A tile body installed on bathroom floors or walls, featuring an elastic first buffer member protruding from one side and a groove formed on the outer side
  • A protruding body that extends to half the height of the tile body to enable assembly with adjacent tiles, featuring a friction member on its outer side
  • A primary coating layer formed by impregnating ceramic tiles with tetradecane PCM and cooling them to below -15°C, and a secondary sol-gel coating layer encapsulating it
  • An elastic layer applied in liquid form to the outer surface of the secondary coating and cured, tightly wrapped by a flexible metal heat conductor

‍

This invention was developed with support from the Ministry of Trade, Industry and Energy for the development of micro-phase change material manufacturing technology and heat-generating concrete for heating energy savings.

‍

Incheon National University
Hyun-soo Kim | Min-soo Kwon | Jong-wan Heo
Document
Date of application:
2021-08-19
|
Patent registration number:
10-2512249
Industry
construction
advanced materials
Technology
Construction•Environment
New materials
Country
Korea
Family Patent

N/A

Price
Price negotiable
Subscribe to our newsletter to receive the latest patent information faster than anyone else.
← Back to list