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Exothermic absorbent pad containing calcium chloride and its manufacturing method

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2026-10-12
Low-temperature oil-absorbent pad with an exothermic calcium chloride layer created by reacting calcium carbonate and hydrochloric acid within the pad

This technology is a method for manufacturing an exothermic absorbent pad by soaking the pad in a mixture of distilled water and calcium carbonate, then adding hydrochloric acid to generate calcium chloride directly inside the pad. When the resulting pad comes into contact with water, the calcium chloride reacts to generate heat.

Using absorbent pads is the most common method for cleaning up oil spills in oceans and rivers. However, low-sulfur fuel oil, which has seen increased use due to International Maritime Organization regulations, has a high pour point of 20°C, causing it to solidify and drastically reduce the efficiency of absorbent pads when water temperatures drop below this level. Since the average winter seawater temperature in Korea is about 10°C, absorbent pads often fail to function effectively during winter spills.

This technology involves mixing calcium carbonate and distilled water in a 1:1 weight ratio, soaking the absorbent pad while stirring to ensure even distribution of calcium carbonate, adding hydrochloric acid at twice the weight of the calcium carbonate to trigger a reaction, and then drying and sealing the product. Because the calcium chloride is generated within the fibers rather than being coated on the surface, the components are distributed uniformly. This can be applied to low-sulfur oil spill response in winter, oil recovery in cold rivers near ports and refineries, and emergency spill kits for ship engine rooms, allowing the pad to warm the surrounding oil in cold water, restore its flow, and maintain absorption capacity.

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Key Features:
  • Calcium carbonate mixing step: creating a mixture to soak the absorbent pad by adding calcium carbonate to distilled water in a 1:1 weight ratio
  • Absorbent pad soaking step: immersing the pad in the mixture and stirring to ensure the calcium carbonate is applied uniformly without clumping
  • Hydrochloric acid mixing step: adding hydrochloric acid to the mixture containing the pad to generate calcium chloride within the pad
  • Drying and sealing steps: drying the pad after the hydrochloric acid mixing step and sealing it to preserve its exothermic function

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This invention was developed with support from the Ministry of Education's Capstone Design program.

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Korea Maritime & Ocean University
Young-chae Song | Yu-jin Kim | Chang-yeop Kim | Gyeong-il Jo | Han-gyu Park
Document
Date of application:
2021-12-30
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Patent registration number:
10-2615531
Industry
environment•eco
chemicals
Technology
Chemistry
New materials
Country
Korea
Family Patent

N/A

Price
Price negotiable
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