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IBL-26-2458

Method for producing electrolyte for vanadium redox flow batteries

Listed on
2026-10-07
Secondary battery› Material› Electrolyte
Production of V2O5-based 3.5-valent vanadium electrolyte with pH control via hydrogen ion supplementation

This technology produces a 3.5-valent vanadium electrolyte by reacting vanadium pentoxide (V2O5), a low-cost precursor, with a formic acid reducing agent in a catalytic reactor. To compensate for hydrogen ions consumed during the reaction, an acidic solution is added according to the formula (3A < W < 8A) to suppress pH changes and prevent performance degradation caused by ion permeation.

When producing a 3.5-valent electrolyte using vanadium pentoxide, which is cheaper than VOSO4, a significant amount of hydrogen ions are consumed during the reduction process, leading to an increase in pH. This results in lower electrolyte viscosity and increased vanadium ion crossover through the ion-selective membrane, causing capacity imbalance and a sharp decline in energy density and current efficiency.

This technology maintains pH balance by adding a second acidic solution containing hydrogen ions (W mole) at a ratio of 3A < W < 8A, preferably 5A ≤ W ≤ 6A, either before or after the catalytic reaction of vanadium pentoxide (A mole) with the reducing agent. It can be applied to large-capacity vanadium redox flow battery ESS, renewable energy storage systems, and electrolyte rebalancing processes, enabling the use of low-cost raw materials while suppressing long-term capacity decay caused by crossover.

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Key Features:
  • Step of preparing a reaction solution by adding vanadium pentoxide, a reducing agent, and a catalyst to a first acidic solution
  • Step of producing a 3.5-valent vanadium electrolyte by catalytically reacting the reaction solution containing vanadium pentoxide at 50 to 100°C
  • A second acidic solution added before or after the catalytic reaction such that the number of moles of hydrogen ions W satisfies 3A < W < 8A relative to the number of moles of vanadium pentoxide A
  • A reaction solution where the molar ratio of vanadium pentoxide to formic acid reducing agent is adjusted to 1:1.5 to 1:1.65 and includes a noble metal catalyst

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This invention was developed with support from the Supercritical Material Industry Technology Center of the Ministry of Trade, Industry and Energy.

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Yonsei University
Han-Sung Kim | Han-Sol Choi | Ho-Jin Lee | Jun-Won Hwang
Document
Date of application:
2021-11-16
|
Patent registration number:
10-2408365
Industry
battery
energy
Technology
Energy•Battery
Chemistry
Country
Korea
Family Patent

N/A

Price
Price negotiable
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