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Cathode active material and manufacturing method thereof

Listed on
2026-10-01
Secondary battery› Material› Cathode material
Synthesis of Single-Crystal Cathode Active Materials via Metal Nitride Nano-Intermediates

This technology involves a primary heat treatment of transition metal hydroxides in an ammonia atmosphere to create nanostructured metal nitride intermediates. These are then mixed with a lithium source and subjected to a secondary heat treatment, which promotes single-crystal formation of grains within the primary particles and reduces internal strain to 0.088, thereby enhancing electrical conductivity and charge-discharge efficiency.

Conventional cathode active materials, such as LiCoO2, have faced issues with structural instability during manufacturing and shortened lifespans due to repeated charge-discharge cycles. In particular, they were limited by non-uniform grains within primary particles and residual strain, which hindered electrical conductivity.

This technology synthesizes nanostructured metal nitride intermediates with a specific surface area more than nine times larger by heat-treating transition metal hydroxide precursors in a 400°C ammonia atmosphere. These are then mixed with a lithium source and calcined in an oxygen atmosphere to produce primary particles with a high single-crystal ratio. Applicable to high-voltage lithium cobalt oxide-based mobile device batteries and mass production processes for nickel-manganese layered cathodes, this method improves particle crystallinity simply by modifying the heat treatment path, without the need for additional doping.

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Key Features:
  • A step of performing primary heat treatment on a transition metal hydroxide precursor in a nitrogen-containing atmosphere to form a metal nitride intermediate
  • A metal nitride intermediate formed to have a smaller particle size and larger specific surface area than the transition metal hydroxide
  • A step of mixing the intermediate with a lithium source and performing secondary heat treatment in an oxygen-containing atmosphere to form a layered lithium transition metal oxide
  • A cathode active material in which the ratio of single-crystal type-1 primary particles is higher than that of polycrystalline type-2 particles, with an internal strain of 0.088

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This invention was developed with support from the Ministry of Science and ICT for research on the correlation between the physical properties of atomic-level controlled metal nanoclusters and their photoelectrochemical behavior.

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Hanyang University, ERICA campus
Jin-ho Bang | Hee-eun Kim | Byeong-chan Kang
Document
Date of application:
2021-06-21
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Patent registration number:
10-2582478
Industry
battery
advanced materials
Technology
Energy•Battery
New materials
Country
Korea
Family Patent

N/A

Price
Price negotiable
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